Maintenance Manual, A5, Issue C6

The most up-to-date maintenance manual for the ICON A5.

Effective Date

10/28/2021

ICA014502-B, CHKLST

Pilot checklist for ICON A5 Light Sport Aircraft (S-LSA)

Effective Date

5/26/2021

All

ICON A5 POH

The latest edition of the ICON A5 Pilot Operating Handbook.

Effective Date

5/26/2021

ALL

SD-111521-B

Slipping Autopilot Bridle Cable Clamps

Effective Date

11/15/2021

00139-00145, 00149

SD-100421-A

Inspect fuel pressure relief block. Replace if non-conforming.

Effective Date

10/04/2021

00056 - 00074, 00076-00135, 00137-00139, and 00142

SD-101419 REV A

Modified Torque under Installation Step 5 from 22 in-lbs to 30-35 in-lbs and added torque for fuel line B-nuts. Altered Option 2 logbook entry.

Effective Date

11/27/2019

00008, 00033, 00034, 00042, 00080-00085, 00088 thru 00116

SD-090419-B

Perform new engine start procedure during each start sequence.

Effective Date

10/16/2019

00001-00114

SD-071719-A

Elevator Pushrod to Aft Pitch Sector Installation

Effective Date

7/17/19

0001, 0004 - 00092, 00094 - 00099, 00101, 00102, 00104

SD-043019-A

Inspect IPS bridle C-ends, reinstall if not looped through quick link properly

Effective Date

01/19/2018

00001-00021

SD-040717-A

Replace flap control tube aluminum rod ends with CRES rod ends

Effective Date

01/19/2018

00001-00019

SD-031717-A

Install ball bearing using Loctite 603

Effective Date

01/19/2018

00001-00019

SB-112221-A

Fuel Pump and Connector Contact Replacement

Effective Date

12/20/2021

00089-00092, 00094, 00096-00113, 00115-00121, 00123-00125, 00127-00131, 00133, 00135, 00139, 00142

SB-110521-A

Fuel Pump Connector/Contact Replacement

Effective Date

12/20/2021

00093, 00095, 00114, 00122, 00126, 00134, 00141, 00144

SB-080321-A

Inspect and photograph Parachute System retention bracket attachment point area for dimensions of the previous repair and submit results to ICON for further analysis.

Effective Date

08/12/21

ASN 00124, 00125, 00126, 00128, 00131, 00133, 00136

SB-092718 REV B

During testing it was discovered that the fuel system could be susceptible to a small fuel leak if fuel level sensor installed has a non-conformance condition where a gasket is installed in the incorrect location. Replacement of the fuel level sensor is required to correct the non-conforming condition. The purpose of this Service Bulletin is to provide instructions on inspecting the fuel level sensor for this non-conformance and removing and replacing the fuel level sensor if necessary.

Effective Date

5/31/2021

00001-00028, 00030-00037, 00040, 00046, 00049, 00051-00053, 00126-00131

SB-121020-A

BRS parachute rocket actuation cable thread Loctite

Effective Date

01/19/2021

ASN 00001 – 00125

SB-032420-A

Recurring Inspection of the NLG actuator rigging, and NLG actuator stop switches

Effective Date

6/8/2020

ALL

SB-112619-A

Upgrade MSC software version to 3.1 (PN: ICA010570 rev E)

Effective Date

11/26/2019

SB-041018 REV B

Rudder pedal brake master cylinder lower attachment bolt replacement and rod end inspection

Effective Date

6/14/2018

00001-00020, 00022-00036

SB-051818 REV C

Rudder Centering Spring Replacement

Effective Date

6/27/2018

00022-00028,00030-00036, 00039

SB-082718-A

Fuel Tank Sump Line Modification

Effective Date

08/27/2018

00022 - 00036

SB-033018 REV B

Engine Oil Return Fitting Clearance and Torque Checks

Effective Date

3/30/18

00001-00036

SB-032118 REV B

Aileron bellcrank to aileron socket interference correction

Effective Date

3/21/18

00001-00020, 00022-00025, 00028, 00030-00032

SB-110917 REV D

Forward Roll Pulley Bracket Reinforcement

Effective Date

11/9/17

00001, 00003 - 00028

SB-050718 REV A

Vertical tail forward attachment bracket and aft pitch pulley pivot bolt torque

Effective Date

5/7/18

00022-00027

SB-051818 REV C

Rudder Centering Spring Replacement

Effective Date

5/18/18

00022-00028,00030-00036, 00039

SB-073018 REV B

MSC Software Upgrade Version 3.0

Effective Date

7/30/18

00001-00044

SB-082718 REV A

Fuel Tank Sump Line Modification

Effective Date

8/27/18

00022-00036

SB-010218 REV A

DAC Software Upgrade Version 3.23

Effective Date

1/2/18

00001-00020, 00023, 00025, 00026

SB-050718 REV A

Vertical tail forward attachment bracket and aft pitch pulley pivot bolt torque.

Effective Date

5/18/2018

00022-00027

SB-031318 REV A

Engine Mount Bolt Stack Up

Effective Date

3/21/2018

00001-00033 (excluding serial numbers that have completed MRA00363-A)

SB-072816-A

Inspect flexible engine compartment fuel and oil lines and replace if damaged.

Effective Date

5/26/2016

00001, 00003-00010

SB-060716-A

COMPLY WITH ROTAX SERVICE BULLETIN SB-912 i-006 dated

Effective Date

5/26/2016

00001, 00003-00012

SL-081221-A

Reminder: Mitigation of air contamination in engine lubrication system.

Effective Date

08/26/2021

ALL

SL-070120-A

ICON is offering an upgrade to the Digital to Analogue Converter (DAC) software. This upgrade will allow for the illumination of both the “LAND AIRCRAFT” Caution Light and the “ENGINE” Warning Light on the Annunciator Panel if the engine oil pressure drops below minimum pressure. The illumination of the LAND AIRCAFT and ENGINE annunciator lights supplement the oil pressure gauge and its accompanying red LED light that illuminates when the oil pressure drops below minimum.

Effective Date

9/15/2020

ASN 00001-00124

SL-042920

ICON has updated the bonding adhesive for the seawing tip mounting pins to a higher strength and begun to non-permanently seal/bond the seawing tip to the Seawings™.

Effective Date

04/28/2020

00001-00074 (inclusive)

SL-042820

This engineering improvement is included on Aircraft Serial Number (ASN) 00075 and greater; however, we have become aware that the work instructions may not have been performed correctly on ASN 00075-00094 (inclusive). This Service Letter includes instructions on how to...

Effective Date

04/28/2020

00075-00094 (inclusive)

SL-121619 REV A

Optional Improvement - Removal and Replacement of Wing Hang Pins

Effective Date

1/16/2020

ASN 1, 2, 5, 6, 9, 12, 15, 17, 18, 20, 23-34, 36, 38, 40-43, 45- 47, 49, 50, 52-72, 74, 76-97, 99-101, 103-108

N-042619

Handling Instructions for Aircraft Controls in High Wind Conditions

Effective Date

4/26/19

ALL

N-032119

Maintenance Manual Update

Effective Date

3/21/19

ALL

N-051316 REV A

Fuel Tank Wear

Effective Date

5/13/16

ALL